Igihe cyo gukoresha insinga mu kabati ka PLC cyagabanutse cyane hamwe na pluggable 5.08mm Pitch DIN Rail Terminal Blocks — Icyo sosiyete zikora mu by'ikoranabuhanga zungukira mu gukora neza kw'inganda
TL; DR
- Ibice bya terminal bya 5.08mm bishobora gucomekwaho bigabanya igihe cyo gufunga insinga kuva ku masegonda 45-90 (terminal isanzwe ya screw) kugeza ku masegonda 15-25 — kugabanuka kwa 50-70% bikiyongera ku masaha 40-60 yazigamwe kuri buri kabati rya PLC iyo bikubye inshuro 600-1.200 ku giti kimwe.
- Ibikoresho byo gufunga byakozwe mbere bikuraho amakosa yo gutanga insinga kuko pinout y'umuhuza ishyirwa ku rwego rwo gukora harness aho gusobanurwa n'umuhuza w'ibyuma uhereye ku gishushanyo cy'insinga - bigabanya igipimo cy'amakosa y'insinga kuva kuri 2-5 kuri buri kabati kugera hafi ya zeru.
- Gusimbuza module za I/O bigabanuka kuva ku minota 45-105 bikagera munsi y'iminota 10 Iyo hakoreshejwe connectors zishobora gucomekwa — umuhanga mu by'ikoranabuhanga akuraho connector block, agahindura module, hanyuma agacomeka connector imwe nta kongera kuyihagarika.
Imiterere y'umurimo wa screw terminal wiring gakondo
Mu kabati gakomeye gapima PLC gakoreshwa mu gupakira imashini, sisitemu zo kohereza, cyangwa kugenzura imashini zikoresha inshinge, ubusanzwe haba hari imiyoboro y'insinga 600-1.200. Buri miyoboro ku gice gisanzwe cyo gushyiramo insinga bisaba: gukuraho 8-10mm z'ubushyuhe ku mpera y'insinga hakoreshejwe igikoresho cyo gukurura gikozwe mu buryo buhanitse, gushyiramo insinga yakuwemo mu mwanya wa terminal, gukaza screw ku muvuduko wagenwe (ubusanzwe 0.5-0.8 Nm kuri insinga ya 2.5mm² nk'uko byagenwe n'uwakoze terminal), no kugenzura isano hakoreshejwe ikizamini cyo gukurura nk'uko IEC 60947-7-1 yabivuze. Inzira yose yo kugenzura imiyoboro ifata amasegonda 45-90 kuri buri nsinga bitewe n'uburambe bw'umutekinisiye, uburyo aho terminal iri mu kabati gapakiye cyane, ndetse niba inzira y'insinga isaba izindi ntambwe zo gucunga insinga. Ku mpuzandengo y'amasegonda 60 kuri buri guhuza na 800 kuri buri kabati, imiyoboro y'insinga itaziguye yonyine ni iminota 800 - amasaha arenga 13 kuri buri kabati.
Ibi ntibikubiyemo igihe gisabwa kugira ngo umuntu asobanure igishushanyo mbonera cy’insinga no kugihuza n’aho icyuma giherereye. Imbonerahamwe y’insinga igaragaza imiyoboro y’ubwenge: "I0.0 → terminal X1:47." Umutekinisiye agomba gushaka terminal X1 kuri DIN rail, akabara kugeza ku mwanya wa 47 mu murongo w’imiyoboro isa 60-80, hanyuma agashyiramo insinga ikwiye. Ku bucucike bwa terminal 60 kuri metero imwe ya DIN rail, itandukaniro rigaragara hagati ya terminal 47 na terminal 48 risaba kwitabwaho cyane kuri buri ihuriro. Igipimo cy’amakosa mu gihe cy’umusaruro - aho abatekinisiye bashyiraho insinga mu masaha 7-8 kuri buri simburana - ni amakosa agera kuri 2-5 kuri buri kabati, hashingiwe ku makuru y’ubwiza bw’itsinda nasuzumye. Buri kosa rifata iminota 15-45 kugira ngo risuzumwe kandi rikosorwe mu gihe cyo gusuzuma no gukosora mu gihe cyo gusuzuma imikorere, hongerwaho iminota 30-225 yo gusubiramo kuri buri kabati. Aya makosa hafi ya yose ni imikorere y’intambwe yo gukora ikarita y’intoki - intoki z’umutekinisiye zaguye ku nsinga ikwiye ariko aho icyuma giherereye atari ho - kandi ntibishoboka kuyakuraho binyuze mu mahugurwa cyangwa gahunda yo gutunganya gusa.
Paradigm ishobora guhindurwa: Irangirira kuri Harness, ntabwo iri kuri Cabinet
Uduce tw’insinga dushobora gucomeka duhindura uburyo bw’ibanze bwo gufunga insinga kuva ku gusoza insinga kugeza ku gusoza insinga. Aho kuzana insinga mu kabati no kurangira buri imwe ku mwanya wayo wagenwe kuri rail ya DIN, icyuma gishyiraho panel cyakira imigozi y’insinga yateguwe mbere hamwe n’imigozi ishobora gucomeka yamaze gucomeka ku mpera z’insinga. Agace k’insinga - plaki ifite imyanya 2-24 ifite umuvuduko wa 5.08mm - ihuzwa n’umutwe udahinduka ushyizwe kuri rail ya DIN. Inshingano z’icyuma gishyiraho akabati zihinduka kuva ku gusoza insinga 800 zishyirwa ku murongo umwe zikajya ku gusoza 20-40 zishyirwa ku mutwe umwe mu migozi yazo.
Iyi ni icyitegererezo gitandukanye cyane cyo guteranya gifite ingaruka zirenze kure amafaranga yo kuzigama mu kazi. Imirimo yo guteranya insinga ikora neza cyane, ishobora no gukururwa n'amakosa yimurirwa mu cyiciro cyo gukora insinga, aho ishobora gukorerwa ku ntebe mu gihe cy'urumuri rwiza, hamwe n'uburyo bwo kugera ku maso y'insinga, kandi - mu buryo bw'umwihariko - hamwe n'ibikoresho byo gupima insinga byikora bigenzura buri sano ihuza, uburyo bwo gushyira pin neza, no kwirinda gushyushya mbere yuko insinga ijya mu iduka ry'insinga. Sisitemu yo gupima insinga ikoresha Cirris cyangwa ikindi gipimo cyikora gishobora kwemeza insinga y'insinga ifite imyanya 50 mu masegonda 30 kandi igatanga raporo y'ikizamini ikora nk'ikimenyetso cy'ubwiza bw'insinga ku igenzura ry'inganda z'insinga. Impinduka ni ukuva ku kwiringira uburyo tekiniki yitayeho ikagera ku kwiringira uburyo ibikoresho by'ikizamini bipima.
Igihe cyo kuzigama ni kinini kandi cyaragaragajwe neza mu nyubako z'inganda. Agasanduku k'umuhuza gafite insinga 12 zarangiye gashyirwa mu mutwe wa DIN mu masegonda 5-10 - igihe gisabwa kugira ngo umuhuza ahuze n'umutwe, akawushyiramo kugeza igihe agasanduku gafunga gakoze neza, kandi kemeze neza ko kashyizwemo neza ureba ko isura y'umuhuza ihuye n'isura y'umutwe. Agasanduku k'imirongo isanzwe ifite imyanya 12 gasaba iminota 12-18 kugira ngo karangire mu kabati. Uburyo bwo gucomeka bugabanya ibi kugeza ku masegonda ari munsi ya 30 ku mikorere y'uruhande rw'akabati - igabanuka rirenze 95% ry'imirimo y'uruhande rw'akabati kuri izo 12. Mu kabati k'imirongo 800 gafite imiyoboro icomeka, igihe cyo gucomeka ku ruhande rw'akabati kigabanuka kuva ku masaha 13+ kikagera ku masaha agera kuri 2-3. Igihe cyo gucomeka ku ruhande rw'akabati, gikorerwa ku ntebe, cyongeraho amasaha 4-6, kugira ngo hagabanuke 35-45% mu mikorere y'imirongo yose.
Gukuraho amakosa binyuze mu gufunga neza
Inyungu ikomeye cyane mu bukungu y’ibice by’imashini bishobora gucomekwaho ishobora kuba atari ukwizigamira kw’abakozi - ni ukugabanya amakosa yo gutanga insinga. Iyo uruganda rukora imigozi rwubatse umuyoboro w’impande 12 ufite insinga mu myanya ya 1 kugeza kuri 12, pinout iba ihamye. Imashini ikora imigozi ntishobora gushyira umugozi utari wo mu mwanya wa 7 kuko umugozi w’umwanya wa 7 uba wararangiye mu muyoboro w’imashini ku mwanya wa 7 kandi ntushobora kwimurwa utabanje gukata no kongera kuwuhagarika. Igikorwa cyonyine cyo guteranya mu kabati ni ugushyira umuyoboro mu mutwe ukwiye, wanditseho ikimenyetso cy’umuyoboro (urugero, "X101") uhuye n’igishushanyo cy’umuyoboro n’ikimenyetso cy’umubiri ku mubiri w’umuyoboro w’imashini.
Uku guhinduka kuva ku kugenzura kuri buri muyoboro kugeza ku kugenzura kuri buri muyoboro bihindura cyane cyane imiterere yo kubona amakosa. Mu kabati gasanzwe gakoresha insinga kuva ku gace kugera ku gace, buri muyoboro 800 ugomba gusuzumwa ukwawo ukurikije igishushanyo mbonera cy'insinga - inzira yo kugenzura isaba amasaha 4-6 kandi igenzurwa n'umuvuduko w'amakosa nk'uwakoreshejwe mbere. Hamwe n'abahuza bashobora gucomeka, kugenzura bigabanya kugeza kuri: (1) kwemeza ko umuyoboro wari ukomeje kandi ko pinout yapimwe ku ruganda rwakoraga umuyoboro kandi raporo y'ikizamini iraboneka, na (2) kwemeza ko buri muyoboro ucagagura uri mu mutwe ukwiye ureba neza icyapa ukurikije imiterere y'akabati. Intambwe ya 2 bifata iminota 10-15 ku bahuza 30. Imirimo yose yo kugenzura igabanuka kuva ku masaha 4-6 kugera munsi y'isaha imwe. Igipimo cy'amakosa yo gufunga insinga kigabanuka kuva kuri 2-5 kuri buri kabati kigera hafi ya zeru kuko pinout ishyirwa mu bikorwa n'umuhuza - nta cyemezo cy'umukoresha ku bijyanye n'insinga ijya aho ijya, gusa ni ukureba hagati y'ibirango bibiri.
Itsinda UL 508A ibipimo ngenderwaho ku mashini zigenzura imikorere y'inganda no IEC 61439 Ku bijyanye n'ibikoresho byo gusimbuza umuriro bifite voltage nke n'ibikoresho byo kugenzura, byombi ni ikoranabuhanga ryo guhuza ibikoresho bishobora gusimbuza umuriro nk'uburyo bwo kunoza ubwiza bw'insinga z'uruganda. UL 508A yemerera by'umwihariko ibikoresho bishobora gusimbuza umuriro nk'uburyo bwemewe bwo gusimbuza umuriro mu gihe igikoresho cyo gusimbuza umuriro kiri ku rutonde rw'ibikoresho bikoreshwa kandi ingano y'amashanyarazi/amashanyarazi iri mu bipimo by'uruganda rukora ibikoresho.
Umurimo wo mu murima: Aho inyungu iboneka yiyongera
Kuzigama igihe cyo guteranya bitanga impamvu yo gukoresha ibyuma bishobora gucomeka ku iduka ry’ibikoresho; kuzigama serivisi zo mu murima niho inyungu yihuta kurusha uko byari byitezwe mbere yo kugura. Iyo module ya I/O yangiritse mu kabati ka PLC gafite imiyoboro gakondo yo gukurura, inzira yo gukorera mu murima itwara igihe kinini: gufotora cyangwa gushyira ikimenyetso kuri buri nsinga ihujwe na module yangiritse (iminota 10-30, bitewe n’ubucucike bw’insinga n’ubwiza bw’imitako), gukuramo insinga zose 20-40 (iminota 5-15), gukuraho module yangiritse hanyuma ushyireho iyisimbura (iminota 5-10), kongera guhagarika insinga zose ku miyoboro ikwiye kuri module yo gusimbuza mu gihe ureba ifoto cyangwa ibirango byafashwe mu ntambwe ya 1 (iminota 20-45), no kugenzura buri guhuza (iminota 5-10). Igihe cyose cyarangiye: iminota 45-105 y’abakozi b’abahanga mu bya tekiniki, aho imashini ikora idakora.
Hamwe n'ibihuza bishobora gucomekwa, uburyo buhinduka: gukuramo agasanduku k'umuhuza kuri module yananiwe (amasegonda 5), gukuramo module yananiwe hanyuma ugashyiraho iyisimbura (iminota 5-10), hanyuma ugashyira agasanduku k'umuhuza muri module yo gusimbuza (amasegonda 5). Insinga ntazo ziracomekwa. Insinga ntazo ziracomekwa. Guhuza ntazo bisaba kugenzura kuko umuhuza umwe ufite insinga zimwe mu myanya imwe y'uburinzi ubu uba wacomekwa muri module imwe yo gusimbuza. Igihe cyose - munsi y'iminota 10, gishingiye ku gusimbuza module ya mechanical no kongera gutangiza PLC - ni ukugabanuka kwa 80-90% ugereranije n'uburyo busanzwe. Mu nganda aho igihe cyo kudakora imashini gitwara hagati ya 500-5.000 USD ku isaha (imiyoboro y'imodoka, gupakira ibiryo n'ibinyobwa, gukora imiti, gukora semiconductor), itandukaniro riri hagati yo gusana iminota 90 no gusana iminota 10 rigabanya igiciro cya 650-7.500 USD mu gihe cyo kudakora kuri module ya I/O. Mu gihe cy'imyaka 10-15 imashini ikora, ikaba yasimbuwe module 3-6 za I/O, amafaranga azigamwa mu mirimo yo mu murima ashobora kurenza ikiguzi cyiyongereyeho cya pluggable terminal blocks inshuro 3-5.
Ubukungu bw'Ikiguzi cya Buri Muyoboro
Ku rwego rw'ibice, agace gasanzwe k'ibice bibiri gakoresha screw-clamp feed-through terminal block gagura hafi 0.30-0.60 USD kuri buri mwanya mu bwinshi (ahantu 5.000+). Sisitemu y'agace gakoresha 5.08mm gashobora gucomekwaho - kagizwe n'umutwe wa DIN rail-mounted na harness-side plug connector - gagura hafi 0.80-1.50 USD kuri buri mwanya. Igiciro cy'ibice ni igiciro cy'agaciro kiri hagati ya 0.50-1.00 USD kuri buri mwanya, aho ku kabati gakoresha imyanya 800 hagera kuri 400-800 USD mu giciro cy'inyongera cy'ibikoresho.
Ariko, ikiguzi cy'ibice ni ikintu kimwe gusa. Igipimo cy'abakozi bateranya ibikoresho byinshi ku iduka ry'ibikoresho muri Amerika ya Ruguru cyangwa Uburayi bw'Iburengerazuba ni hagati ya 35-55 USD ku isaha. Amafaranga azigamwa ku mukozi kuri buri muyoboro - hafi amasegonda 30-50 - ahinduka 0.29-0.76 USD kuri buri muyoboro kuri ibi bipimo. Hakoreshejwe ibice byo hagati bya buri cyiciro, amafaranga azigamwa ku mukozi ya 0.75 USD agabanywaho 0.50 USD mu mafaranga azigamwa ku mukozi, bigatuma amafaranga azigamwa ku mukozi ya 0.25 USD kuri buri mwanya - cyangwa 200 USD ku kabati kari ku myanya 800. Iyo amafaranga azigamwa ku mukozi, igihe cyo kugerageza imikorere kigabanuka, no gukuraho ibirego by'insinga z'ingwate, ikiguzi cyose cyo gutunga gihinduka cyane kigashyirwa ku isoko ry'ibikoresho bishobora gucomekwa ku mwaka wa 1-2 w'imirimo yo mu rugo.
Ibibazo Bikunze Kubazwa
Ni iki gipimo cy’ubu cya 5.08mm pluggable terminal blocks?
Ibice bisanzwe bya terminal bishobora gukururwa na pitch 5.08mm bipimwe kuri 12-16A kuri 300V kuri buri gipimo cya IEC 61984 na UL 1059, hakoreshejwe insinga ya 0.5-2.5mm² (20-14 AWG). Ibi bikubiyemo ibimenyetso byinshi bya PLC I/O — ibikoresho bya digitale (5-15mA kuri 24VDC), ibicuruzwa bya digitale (0.5-2A kuri 24VDC cyangwa 120VAC), n'ibimenyetso bya analog (4-20mA cyangwa 0-10V). Imiyoboro y'amashanyarazi yo hejuru nka contactors za moteri, amashanyarazi, n'imiyoboro y'amashanyarazi iri hejuru ya 16A igomba gukoresha imiyoboro minini (7.5mm cyangwa 10.16mm) cyangwa ibice bisanzwe bya terminal y'amashanyarazi. Igipimo ngenderwaho cya 5.08mm cyakozwe by'umwihariko kugira ngo gihuze n'intera y'aho terminal iherereye kuri module za PLC I/O ziturutse ku nganda zikomeye zirimo Siemens S7, Allen-Bradley ControlLogix, na Mitsubishi MELSEC, bituma kiba igipimo ngenderwaho cy'insinga za PLC cabinet I/O ku isi yose.
Ni gute ibyuma bishobora gucomekwaho bikora mu gihe cy'ihindagurika ry'inganda?
Iyo byagenwe neza hakoreshejwe agakingirizo gafunganye, imiyoboro ishobora gucomekwa ikora neza mu buryo busanzwe bwo guhindagura kw'inganda. Ibisobanuro by'ingenzi ni uburyo bwo kubika imiyoboro - shakisha imiyoboro ifite agakingirizo gafunganye neza gatanga uburyo bwo gukanda neza iyo winjijemo, aho kubika neza. PCT ya J-Guang ikoresha igishushanyo cy'imiyoboro ibiri ifite imbaraga zo kubika zirenga 80N, zageragejwe kuri buri IEC 60068-2-6 Isuzuma ry’ihindagurika rya 10-500 Hz hamwe n’uburebure bwa 0.35mm bwo kwimura. Ku bidukikije bikaze nk’ibikoresho byo mu bucukuzi bw’amabuye y’agaciro, ibyumba bya moteri zo mu mazi, n’ibikoresho byo kuzunguruka bya gari ya moshi, ibikoresho byo guhuza ibyuma bifite screw-down bigumana screw ku mutwe bitanga umutekano wiyongereye urenze icyuma gifunga gisanzwe. Mu myaka 14 y’amakuru y’ibice dushyiramo, nta na kimwe twanditse ku kibazo cy’ibice dushyiramo cyatewe no gutakaza connector mu buryo busanzwe bw’imikorere y’inganda igihe icyitegererezo cy’icyuma gifunga cyagenwe neza kandi gishyirwaho.
Ni angahe ingano ntoya y'itumiza ry'ibikoresho byihariye by'ihuza ry'amakuru?
Ibikoresho bisanzwe bishobora gukururwa n'abantu 2-24 bifite uburebure bwa mm 5.08 biraboneka mu bubiko nta ngano y'ibicuruzwa byibuze - ibice bimwe bishobora gutumizwa kugira ngo bikoreshwe mu buryo bwa prototype no mu isuzuma ry'icyitegererezo. Imiterere yihariye hamwe n'imvange yihariye y'amanota, inyuguti z'amabara hakurikijwe imikorere (urugero, ubururu ku bimenyetso bya DC, umutuku kuri AC, umuhondo ku miyoboro y'umutekano), cyangwa ibirango by'ibirango byacapwe mbere y'imashini bikunze kuba bifite MOQ z'ibice 500-1.000 hamwe n'igihe cyo gutangira cy'ibyumweru 4-6. Ku bigo bikoresha ibikoresho bisanzwe ku miterere yihariye y'ibicuruzwa ku murongo wose w'ibicuruzwa, ikiguzi cy'ibikoresho byihariye gikunze kugabanywa mu makabati ya mbere 500-1.000, kandi imiterere y'ibirango ku makabati yose mu murima yoroshya cyane inyandiko za serivisi zo mu murima n'imicungire y'ibice bisimbura.
Ese utubati twa screw-terminal dusanzweho dushobora kongera gushyirwamo connectors zishobora gucomekwa?
Gutunganya igice birashoboka ariko bisaba isuzuma ry’ubuhanga. Niba akabati gasanzwe gakoresha DIN rail mounting isanzwe, imitwe y’ibyuma bishobora gucomeka ishobora gushyirwa kuri rail imwe. Ariko, insinga zisanzwe zigomba kongera gusozwa hakoreshejwe plugs zishobora gucomeka - ari byo bihindura insinga mu kabati. Gutunganya birushaho kuba ingirakamaro iyo akabati gasanzwe gateganyijwe gukosora insinga nini (urugero, mu gihe cyo kuvugurura sisitemu yo kugenzura uhereye ku gisekuru cya kera cya PLC). Ku kubaka akabati gashya, uburyo bwo gukoresha insinga bwavuzwe haruguru butanga inyungu zose. Ku makabati asanzwe, agaciro kiyongereyeho ko kongera gukosora ni ukuzigama igihe cyo mu gihe kizaza mu gihe module za I/O zikeneye gusimburwa, kubera ko akazi k’insinga za mbere kamaze gukorwa. Turakugira inama yo gusuzuma uburyo bwo guhindura insinga hakurikijwe igihe cy’akazi gasigaye n’igipimo cy’uko module za I/O zananiwe gukoreshwa muri ubwo buryo bw’ibikoresho byihariye.










